Fixture of the K/V block
Assembly of the A/C unit for manual models
1*,5, 11,13,23 - Screw; 2* - Aspirator line; 3/15 - Right/left fan shroud; 4/14 - Right / left casing; 6/10 - Right/left air duct «to the feet»; 7 - Cooling hose; 8 - E / motor of the heater fan; 9 - Air mixing damper; 12 - Clips; 16 - Aspirator; 17 - Ventilation damper; 18 - Glass blower rod; 19 - Damper glass blowing; 20 - Air supply damper to the legs; 21 - Heater radiator; 22 - Radiator tube cover; 24 - Evaporator temperature sensor; 25 - Radiator tube gasket; 26 - Lower fan casing; 27.29*,31.33.35* - Screw; 28 - Bracket; 30 - E / motor * (thrust**) air dampers; 32 - Resistor assembly; 34 - Connecting casing; 36 * - E / damper motor 9; 37 - damper rod 9; 38 - damper lever 9; 39 - Spring; 40,42,57,60*,65 - Screw; 41 - Heater tube retainer; 43 - Bolts; 44 - Expansion valve; 45 - Insulator; 46 - Cabin filter; 47 - Thrust* (lever arm**) shutters 49; 48/50 - Left/right flap cover 49; 49 - Air damper; 51 - Evaporator; 52 - Expansion valve cover; 53 - Ventilation / blowing lever; 54 - Ventilation / blowing rod; 55 - Ventilation / blowing rod; 56,58,66 - Washer; 59 - Shaft damper modes; 61 - E / motor damper modes; 62 - damper lever 20; 63 - Thrust damper 20; 64 - Main damper
1. In a specialized workshop, discharge the A/C system.
2. Empty the engine cooling system (see Section Coolant replacement).
3. Disconnect the low pressure flexible hose and high pressure tube from the evaporator. Seal open holes.
4. Disconnect the hoses from the heater core and plug open holes.
Note. When the hoses are disconnected, coolant may leak out.
5. Remove the dashboard (see chapter Body), electrical wiring clamps and instrument panel rack.
6. Remove the screws and release the duct clamps.
7. Turn out bolts of fastening of the K/V block, bolts of the steering mechanism and a steering column. Release the wiring harness (see illustration).
8. Remove the onboard control unit (BCM) - see chapter Onboard electrical equipment.
9. Remove the steering gear and then the K/V block.
10. The components of the assembly of the A/C block are shown in the illustration Assembly of the A/C block of models with manual control.
11. Installation is carried out in the reverse order. Replace all o-rings on tubes. When installing the A/C unit, make sure that its drain hole matches the drain pipe. Tighten fasteners to the required torque. Finally, fill the cooling and A/C systems and make sure there are no leaks.