Fuel tank installation components with pump and filter
1 - Retaining ring; 2 - Assembly; 3 - Fuel reserve sensor block; 4 - O-ring; 5 - Fuel tank
1. Empty the fuel tank and depressurize the fuel system (see Section Depressurizing the supply system).
2. Open the fuel filler cap.
3. Remove the back seat (see chapter Body) and service port cover.
4. Disconnect from the gauge of a stock of fuel an electroconducting and a fuel giving hose. Place plastic bags over the open ends of the fuel lines.
5. Using the tool, remove the retaining ring while pressing on the pump assembly.
6. Remove the pump assembly from the fuel tank.
Note. Do not bend the floating arm.
7. Temporarily install the circlip finger-tight so that the arrow mark on it points towards the rear of the vehicle.
Note. Do not remove the retaining ring until the pump/filter/sensor assembly is in place.
8. If it is necessary to remove the fuel reserve sensor, disconnect the brown electrical connector, insert a screwdriver into the gap between the left side of the sensor and the mounting part, and carefully wring out the sensor. After it comes out of the latch, remove the sensor.
Note. Re-installation of the removed sensor is not allowed.
9. Disassembly of the fuel pump and filter is not allowed.
10. Installation is carried out in the reverse order. Use new sealing ring. The lug on the fuel pump assembly must fit into the corresponding slot in its mounting hole.
11. After installation, check the power system for leaks (see chapter Vehicle settings and routine maintenance).