Front brakes | |
Type | Disk (solid discs on 1.4L vehicles and ventilated on 1.6L vehicles) |
Designation: | |
– on cars 1.4 l | CL18C |
– on cars 1.6 l | CL18VD |
Disc diameter (all cars) | 240 mm |
New Disc Thickness: | |
– CL18C | 12.0 mm |
– CL18VD | 18.0mm |
Limit: | |
– CL18C | 10.0 mm |
– CL18VD | 16.0 mm |
Disc runout | no more than 0.07 mm |
Lining thickness | not less than 2.0 mm |
Rear disc brakes | |
Designation | AD7HA |
Disc diameter (all cars) | 234 mm |
new disc thickness | 7.0mm |
Limiting | 6.0mm |
Disc runout | no more than 0.07 mm |
Lining thickness | not less than 2.0 mm |
Rear drum brakes | |
Designation | LT18C |
Drum inner diameter: | |
– new | 180 mm |
- marginal | 181 mm |
ovality | 0.03mm |
Lining thickness | not less than 1.5 mm |
Pedal | |
Distance from body floor: | |
- for vehicles with right-hand drive: | |
• with manual transmission | 155 - 165 mm |
• with automatic transmission | 164 - 174 mm |
- for left-hand drive vehicles: | |
• with manual transmission | 148 - 158 mm |
• with automatic transmission | 157 - 167 mm |
Pedal free play | 1 - 3 mm |
vacuum booster | |
Aperture Diameter: | |
– on cars 1.4 l | 205 mm |
– on 1.6 l vehicles: | |
• primary | 180 mm |
• secondary | 155mm |
Protrusion of the pusher (at a vacuum of 500 torr): | |
– C180 and S180 amplifiers | 4.875 - 5.125 mm |
- amplifiers M165T, M195T, S205 and C205 | 10.275 - 10.525 mm |
Rear brake pressure regulator | |
For 1.4L and 1.6L vehicles without ABS: | |
- right hand drive | dosing valve for 2 circuits, mounted separately from the master cylinder |
- left hand drive | dosing valve for 2 circuits, built into the master cylinder |
In 1.6L vehicles with ABS | Dual Load Valve with Variable Depressurization Ratio and Split Point |
Master cylinder diameter | 20.64 mm |
Hand brake | |
Number of full brake clicks: | |
- for drum brakes | 5 – 6 |
- for disc brakes | 7 – 8 |
Number of clicks to turn on the control lamp | no more than 1 |
Tightening torques (N·m)
Bleeding fitting | 10 |
Tube union nuts | 16 |
O-ring bolt (banjo) | 18 |
Front brake caliper pins | 25 |
Bolts of fastening of a forward support to an arm | 60 |
Rear brake caliper pins | 35 |
Bolts of fastening of a back support to an arm | 45 |
Hand brake eccentric nut | 40 |
Rear brake wheel cylinder bolts | 8 |
Rear drum brake shield bolts | 45 |
Nuts of fastening of the main cylinder | 10 |
Bolts and nuts of an arm of a pedal and the vacuum amplifier | 15 |
Handbrake lever bolts | 10 |