Precautions when working with the driveshaft Replace the cardan shaft with a new one if any damage or deformation of the pipe is found. Do not hit the cardan shaft tube during service or repair work. Do not damage...
Precautions when working with the main gear Before dismantling or dismantling, it is necessary to check the correct installation of parts. If it is necessary to apply alignment marks, then make sure that they will...
Precautions when working with drive shafts When disassembling and performing maintenance on the drive shaft, the following precautions must be observed: If possible, carry out work in a place protected from dust...
Transfer case oil (4WD) Checking for Leaks Check the areas adjacent to the transfer case (oil seal, drain plug, filler plug, transfer case housing, etc.) for signs of leaks. Checking the oil...
Rear driveshaft Noise Check driveshaft for nicks and cracks. If any are found, replace the driveshaft assembly. Publishing house «Monolith» If the center bearing is noisy or damaged,...
Rear final drive oil Availability check Check for signs of oil leakage from and around the final drive assembly. Checking the oil level 1. Remove fill plug (1) and check the oil level as...
Front wheel hubs and steering knuckles Checking fasteners Check the reliability of fastening parts (no loosening, backlash), their location and condition (wear, damage). Checking wheel bearings Try to move...
Drive shafts (front and rear) Check the general condition of the drive shafts. Check the driveshaft boots for cracks or damage. Attention. If there are extraneous noises or vibrations from the drive...
Rear wheel hubs Checking fasteners Check the reliability of fastening parts (no loosening, backlash), their location and condition (wear, damage). Checking wheel bearings Try to move...
Transfer case (4WD) — device 1. Carter transfer case. 2. Adapter case. 3. Ring gear shaft. 4. Ring gear. 5. Connecting flange. 6. Drive gear (pinion shaft).
Transfer case assembly (4WD) — device Versions with MR20DE engine: 1. Transfer box assembly. 2. Outer O-ring of circular cross-section (version with manual transmission). Versions with M9R engine: 1....
Transfer Case Components (4WD) — Device Note. To disassemble and assemble the transfer case, use the special tools and fixtures listed in the section « Service data and specification ». 1. Outer gland of the...
Transfer case backlash adjustment (4WD) 1. Install bolt (A) to the connecting flange. 2. Install the dial indicator on the bolt. 3. Measure the side clearance around the circumference of the connecting flange....
Transfer case drive gear bearing torque (4WD) 1. Remove adapter case. 2. Remove the ring gear shaft assembly from the transfer case housing. 3. Turn the connecting flange back and forth two or three times to check...
Transfer case connecting flange runout (4WD) 1. Install the dial gauge stylus on the surface of the connecting flange (surface on the inside of the bolt holes). 2. Rotate the connecting flange to check for runout....
Transfer box shim selection (4WD) Measurement parameters: 1. Adapter case. 2. Ring gear shaft bearing (from the transition housing). 3. Ring gear shaft bearing (from the crankcase side of the transfer...
Rear driveshaft (4WD) — device 1. Cardan shaft assembly. 2. Upper center bearing mounting bracket. 3. Clamp. 4. Center bearing lower mounting bracket. Note. The arrow in the figure points to the front...
Rear driveshaft (4WD) — removal and installation Removing 1. Shift the transmission to neutral and release the parking brake. 2. Remove main muffler and front exhaust pipe. 3. Put alignment marks on the connecting...
Driveshaft Checks (4WD) Appearance check Check driveshaft for nicks and damage. If defects are found, replace the cardan shaft with a new one. Checking the cardan shaft runout Check the runout...
Rear final drive (4WD) — device 1. Connecting flange. 2. Electrically controlled clutch. 3. AWD solenoid. 4. Central gland. 5. Front gear shaft bearing. 6. Composite spacer. 7. Rear bearing of the...
Rear final drive, assy 1. Final drive mounting bracket. 2. Washer. 3. Main gear assembly. Note. The arrow in the figure points to the front of the car.
Rear final drive — device Note. For dismantling and assembling the rear final drive, use the special tools and fixtures listed in the section « Service data and specification ». 1. Filler plug....
Checking the backlash of the rear final drive 1. Remove the back cover. 2. Install cover mockup kit (KV389L0010) on the main gear case: Install the cover layout shims on the right and left side bearing shims....
Front wheel hubs and steering knuckles — device 1. Steering knuckle. 2. Mudguard. 3. Wheel hub with bearing assembly. 4. Cotter pin. Note. : replace the part with a new one after each removal.
Front wheel hubs and steering knuckles — checks Check after removal Check for the following faults and, if necessary, replace parts with new ones: Inspect the components for deformation, cracks and other damage. Check...
Front drive shafts — device Left drive shaft: 1. Drive shaft. 2. Cotter pin. Right drive shaft (version with HR16DE engine) 1. Cotter pin. 2. Drive shaft. 3. Plate. 4. Support bearing bracket....
Removal and installation of front power shafts Removing 1. Remove the wheels from the car. 2. Remove the wheel speed sensor from the steering knuckle. Attention. Do not pull on the wheel sensor wire. 3. Remove the...
Front drive shafts — check Check after removal Moving the hinge up and down, left and right in the axial direction, check the smoothness of its movement and the presence of weakening. Check the...
Disassembly and assembly of drive shafts Left drive shaft (except versions with M9R engine): 1. Snap ring. 2. Anther. 3. Body. 4. Retaining ring. 5. Cross assembly. 6. Retaining ring. 7. Clamps. 8. Anther. 9....
Replacing the anthers of the front drive shafts Ear side 1. Remove the wheels from the car. 2. Remove the wheel speed sensor from the steering knuckle. Attention. Do not pull on the wheel sensor wire. 3. Remove the...
Rear wheel hubs (2WD) — removal and installation Removing 1. Remove the wheels from the car. 2. Loosen the suspension arm mounting bolts and move the suspension arm away so that it does not interfere with work....
Rear Wheel Hubs (2WD) — Checks Check after removal Check the wheel hub and bearing assembly for wear, cracks and damage. Replace if necessary. Check after installation Check wheel alignment.
Rear wheel hubs (4WD) — removal and installation Removing 1. Remove the wheels from the car. 2. Loosen the suspension arm mounting bolts and move the suspension arm away so that it does not interfere with work....
Rear Wheel Hubs (4WD) — Checks Check after removal Check the wheel hub and bearing assembly for wear, cracks and damage. Replace if necessary. Check after installation Check wheel alignment.
Rear drive shafts (4WD) — removal and installation Removing 1. Remove the wheels from the car. 2. Loosen the suspension arm mounting bolts and move the suspension arm away so that it does not interfere with work....
Disassembly and assembly of drive shafts (4WD) I. Snap ring. 2. Anther. 3. Body. 4. Retaining ring. 5. Cross assembly. 6. Boot clamps. 7. Anther. 8. Shaft. 9. Snap ring. 10. Hinge of equal angular velocities (SHRUS)...
Rear driveshaft — service data and specification General information Data for checks Cardan shaft runout Drive shaft runout: 0.6 mm Axial play in cardan joints Axial play in cardan joints: 0 mm
Rear final drive — service data and specification General information Data for checks Runout of the driven gear Runout of the back surface of the driven gear: 0.05 mm Clearance in the side gears of the differential side...
Front Axle — Service Data and Specification Wheel bearings Axial play: no more than 0.05 mm Drive shafts Versions with HR16DE engine Versions with MR20DE engine and manual transmission Versions with MR20DE engine...