Valve clearance check After removing, installing or replacing the camshaft or elements of the valve group, as well as in the presence of symptoms of inappropriate engine operation, it is...
Adjustment Check valve clearance Valve clearance adjustment is performed by selecting a valve tappet of the appropriate thickness. 1. Remove the camshaft. 2. Remove the valve lifters, the size of the...
Checking compression in the engine cylinders 1. Warm up the engine to operating temperature and stop. 2. Relieve pressure in the supply system. 3. Remove coils and spark plugs from each cylinder. 4. Connect the...
Complete Engine — Manual Transmission Modifications 2WD modification: 1. Motor mount. 2. Dynamic damper. 3. Right motor mounting spring. 4. Rear engine mounting bracket. 5. Rear torsion bar. 6. Left engine mounting...
Complete engine — modifications with a variator 1. Motor mount. 2. Right engine mounting pad. 3. Rear engine mounting bracket. 4. Rear jet thrust. 5. Rear engine mounting bracket. 6. Rear jet thrust. 7. Left engine...
Engine assembly (modifications with a variator) — removal Attention. The vehicle must be parked on a level, solid surface. Install wheel chocks in front of and behind the rear wheels. If there are no lifting eyes on the engine,...
Engine Assembly (CVT Modifications) — Installation Installation is carried out in the reverse order of removal, taking into account the following points. Attention. Do not allow engine oil to get on the engine mounting...
Engine assembly (modifications with a variator) — check Perform the procedure to check for leaks of lubricants, fluids or exhaust gases: Before starting the engine, check the levels of all operating fluids (engine oil,...
Installing the engine on a stand for disassembly Note. The following is a description of mounting the engine on a disassembly stand using the bearing surface on the gearbox side. When using a stand of a different...
Engine disassembly and assembly Disassembly 1. Remove intake manifold (see chapter " Intake and exhaust system "). 2. Remove exhaust manifold (see chapter " Intake and exhaust system "). 3. Remove the...
Attachment drive belt — device 1. Generator. 2. Automatic drive belt tensioner. 3. Crankshaft pulley. 4. Air conditioner compressor (models with air conditioning) /pair pulley (models without air...
Attachment drive belt — check and adjust Attention. Carry out all operations only after the engine has stopped. Make sure the indicator (notch on the fixed side) drive belt automatic tensioner is within the...
Attachment drive belt — removal and installation Article 1. Securely install the wrench on the hex part (A) automatic tensioner (1), then turn the key in the direction of the arrow in the figure (tensioner release...
Automatic tensioner — removal and installation Removing 1. Remove drive belt (see section above). Note. Do not remove the locking pin after the drive belt has been removed. 2. Remove the front right fender liner. 3....
Gas distribution mechanism drive chain — removal Note. All directions of rotation appearing in the text are assumed when looking at the engine from the front. 1. Remove the front right wheel. 2. Remove the front right...
Gas distribution mechanism drive chain — installation Note. The figure shows the relative position of the timing marks on the drive chains and the corresponding sprockets with the components installed. 1. Timing chain...
Camshafts — device 1. O-ring. 2. Camshaft position sensor (phase sensor). 3. Camshaft bracket. 4. An asterisk of a final camshaft. 5. Intake camshaft sprocket. 6. Exhaust camshaft. 7....
Camshafts — removal Note. All directions of rotation appearing in the text are assumed when looking at the engine from the front. 1. Remove the following parts: Intake manifold. Cylinder...
Camshafts — installation 1. Install the valve lifters in their places. 2. Install camshafts: Clean the camshaft journals of foreign material. The intake and exhaust camshafts are distinguished...
Camshafts — check after removal Note. Standard values for all checks are given in the section « Service data and specification» at the end of the chapter . Camshaft runout 1. Put the prisms on the...
Camshafts — check after installation Checking the oil supply channel to the intake shaft sprocket Attention. This test is only performed when DTC P0011 is logged when the CONSULT is diagnosing. The engine...
Cylinder head — device 1. Cylinder head assembly. 2. Cylinder head bolts. 3. Laying of a head of the block of cylinders. 1. Valve crackers. 2. Valve plates. 3. Exhaust valve spring (with...
Cylinder head — removal 1. Relieve residual fuel pressure. 2. Drain the coolant and engine oil from the engine. 3. Remove the following components and their respective parts: An exhaust...
Cylinder head — check after removal Cylinder head bolt diameter Bolts of fastening of a head of the block of cylinders are tightened on a yield strength. If the diameter difference "d1" And "d2" exceeds...
Cylinder head — installation 1. Install the cylinder head gasket. 2. Install the cylinder head and tighten the mounting bolts in the order shown in the figure: The arrow points towards the front of...
Cylinder head — check after installation Perform the procedure to check for leaks of lubricants, fluids or exhaust gases: Before starting the engine, check the levels of all operating fluids (engine oil,...
Cylinder head — disassembly 1. Using a spark plug wrench, remove the spark plugs. 2. Remove the valve lifters. Note. It is necessary to arrange the pushers in the order of installation and take...
Cylinder head — check after disassembly Note. Standard values for all checks are given in the section « Service data and specification » at the end of the chapter. Valve sizes Check the geometric dimensions of...
Cylinder Head — Assembly 1. If the valve guides have been removed, it is necessary to install them with new repair sizes (+0.2 mm): Ream the hole in the cylinder head with a reamer (A) the right...
Selection of pistons and bearing shells The size group number is stamped on each part and corresponds to the specific size range of the new part. For used parts, this designation of the size group is not...
Selection of connecting rod bearings When using a new connecting rod and crankshaft 1. Determine the size group of the diameter of the hole of the lower head of the connecting rod according to the mark you...
Selection of liners of main bearings When using a new cylinder block and crankshaft 1. Determine the size group of the main bearing bed in the cylinder block by the mark located on the rear left side of the...
Valve opening phases — specification Note. The white arrow in the figure indicates the phases for the intake valves. The black arrow in the figure indicates the phases for the exhaust valves. In parentheses...
Attachment Drive Belt — Specification Attachment drive belt tension There is no need to adjust the tension of the attachment drive belt as it is automatically adjusted by the tensioner.
Valve seats — specification Note. *1 : diameter of the circle formed by the intersection of the chamfers "a1" And "a2". *2 : diameter of the circle formed by the intersection of the chamfers "a2"...
Connecting rod bearings — specification Table of size groups of connecting rod bearings Repair dimensions Clearance between the connecting rod journal and the connecting rod bearing
Main bearings — specification Table of size groups of liners of main bearings Repair dimensions Clearance between the connecting rod journal and the connecting rod bearing