Valve clearances — check After removing, installing or replacing the camshaft or elements of the gas distribution mechanism, as well as if there are suspicions about a malfunction of the gas...
Compression in the cylinders — check 1. Fully warm up and then stop the engine. 2. Depressurize the fuel lines. 3. Remove coils and spark plugs from each cylinder. 4. Connect the tachometer to the engine...
Engine Assembly — Device 1. Right engine mounting pad. 2. Right engine mounting bracket. 3. Engine mount. 4. Rear engine mounting bracket. 5. Rear torsion bar. 6. Left engine mounting bracket....
Removing the engine assembly Attention. Park the vehicle on a flat, firm surface. Place wheel chocks in front of and behind the rear wheels. Install the lifting eyes described in the spare parts...
Installing the engine assembly Installation is carried out in the reverse order of removal, taking into account the following: Do not allow engine oil to get on the elastic elements of the engine...
Installing the engine on a stand for disassembly Note. The following is a description of mounting the engine on a disassembly stand using the bearing surface on the gearbox side. When using a bench of a different...
Engine disassembly and assembly Disassembly 1. Remove intake manifold (see chapter " Intake and exhaust system "). 2. Remove exhaust manifold (see chapter " Intake and exhaust system "). 3. Remove the...
Attachment Drive Belt — Check Attention. Checking the belts is carried out exclusively on a cold engine or after half an hour after it has stopped. 1. Visually check the belt for wear, damage and...
Belt tension adjustment Attention. Before checking the deflection of a newly installed belt, it is necessary to adjust its tension. Rotate the crankshaft at least two revolutions, adjust the...
Removing the drive belt 1. Loosen the lock nut (A) intermediate pulley and by turning the adjusting bolt (IN), loosen the tension of the drive belt. 1. Generator. 2. Water pump. 3. Crankshaft...
Installing the drive belt 1. Belts are installed in the reverse order of removal. Attention. The belt must properly lie down in the pulley streams. Keep engine oil and coolant away from the belt...
Gas distribution mechanism — removal Attention. The direction of rotation referred to below is seen from the front of the engine. 1. Remove the front right wheel. 2. Remove the right fender liner. 3. Drain...
Gas distribution mechanism — device Note. The figure shows the alignment of the timing marks on the drive chain and the corresponding sprockets after the components have been installed. 1. Timing chain...
Gas distribution mechanism — checks Checking the drive chain after removal Check for cracks and excessive wear on the drive chain link plates and rollers. If necessary, replace the drive chain with a new...
Camshafts — device 1. Camshaft covers (№2-5). 2. Camshaft cover (№1). 3. An asterisk of a final camshaft. 4. Intake camshaft sprocket. 5. Gyalovka cylinder block. 6. Oil filter (intake...
Camshafts — removal Note. This section contains procedures for removing and installing the camshaft with the engine front cover installed. If the engine front cover was previously removed,...
Camshafts — installation 1. Install oil filters (1) (inlet side and outlet side), by assembling it with a cork (3) and inserting it into the cylinder head. 1. Oil filter. 2. Washer. 3. Plug. 2....
Camshafts — checks after removal Oil filter Make sure there is no oil in the oil filter (1) foreign material and check for blockages. Check filter for damage. If any defects are found, replace the oil...
Camshafts — checks after installation Note. Below are the procedures for checking for fluid and lubricant leaks. 1. Before starting the engine, check the levels of oil and engine fluids. If not enough, top...
Cylinder head cover (rocker cover) — device 1. Ignition coil. 2. Spark plug. 3. Hose of the forced crankcase ventilation system. 4. Oil fill cap. 5. Rocker cover. 6. Gasket. 7. Bracket. 8. Sleeve. 9. Valve of the...
Cylinder head cover — removal and installation Removing 1. Remove intake manifold (see chapter " Intake and exhaust system "). 2. Remove ignition coils. Attention. Do not hit or drop ignition coils. Do not...
Cylinder head assembly — device 1. Cylinder head assembly. 2. Cylinder head bolt. 3. Washer. 4. Laying of a head of the block of cylinders. Note. A: See the tightening procedure in the text of the...
Removing the cylinder head 1. Relieve fuel pressure in fuel lines (see chapter " Supply system "). 2. Drain coolant and engine oil. Attention. Perform these procedures only on a cold engine. Do...
Installing the cylinder head 1. Install a new cylinder head gasket. 2. Tighten the cylinder head bolts in sequence as follows: A. Release side. B. Inlet side. Attention. If the cylinder head bots...
Dismantling of a head of the block of cylinders 1. Remove the spark plugs with a special key. 2. Remove the valve lifters, having previously noted the position of their installation, and arrange them in order without...
Cylinder head assembly 1. Install the valve guides if removed: Note. Install valve guide bushings oversized by 0.2 mm over the nominal size. Using a valve guide reamer (A) (special tool) bore...
Cylinder head — checks after removal 1. Outer diameter of cylinder head bolts: Cylinder head bolts thin out during use. Whenever the difference between the diameters «d1» And «d2» exceeds the limit value...
Cylinder head — check after disassembly Valve sizes Check the dimensions of each valve. If the measurements obtained are not correct, replace the valve with a new one and check the contact of the valve with...
Selection of pistons and bearing shells — description The size group number is stamped on each part and corresponds to the specific size range of the new part. For used ones, this designation of the size group is not valid....
Selection of connecting rod bearings A) For a new connecting rod and a used crankshaft: 1. Determine the size group of the diameter of the stamp (WITH) on the side of the connecting rod for row table...
The use of connecting rod bearings of repair size groups In the case when, when using liners of standard size groups, the specified value of the oil clearance is not ensured, liners of repair size groups should be used (US)....
Selection of root bearings A) For a new cylinder block and used crankshaft: 1. Horizontal rows in a table "Selection of the thickness of the main bearings" correspond to the size group of the main...
Application of main bearings of repair size groups In the case when, when using liners of standard size groups, the specified value of the oil clearance is not ensured, liners of repair size groups should be used (US)....
Service Data Valve timing Valve timing diagram (with the intake valve phase shifter on) Note. In parentheses are the values when the phase shifter is turned on. The white arrow...