Technical data (all dimensions in mm)
Cylinder numbering | 1-2-3-4 |
How it works | 1-3-4-2 |
Engine capacity: | |
Type Z24J (after 1987) | 2389 cm3 |
Type KA24E (after 1990) | 2389 cm3 |
Valve clearances See Ch.1 | |
Z24i if K24 engines (in brackets are different data of the day of the engine: K24, the rest of the data are the same) | |
Vap | |
Diameter of bearing journals 32.935 - 32.955 | |
Axial play | 0,2 |
Cam dimensions | 38,477-38,527 (44,839-45,0291 |
Wear limit | 0,25 |
Runout at middle bearing journal center | 0,2 |
Poles diameter | 33,000-33,025 |
Camshaft bearing journal clearance | 0,045-0,090 |
Oil pump | |
Gear clearance: | |
Standard | 0,12 |
Limit | 0,20 |
Clearance between driven gear and pump housing | |
Standard | 0,15-0,21 |
Limit | 0,50 |
End clearance 0.06 | |
Pump casing plane deformation | no more than 0.03 |
Tightening torques (in Nm)
Camshaft sprocket bolt | 110-130 |
Chain tensioner and guide bolts | 6-9 (7-11) |
Crank pulley bolt | 110-130 |
Cylinder head bolts: | |
1st tightening step | 27 |
2nd stage | 70 |
3rd stage | Completely loosen the bolts |
4th step | 27 |
5th stage | 65-75 |
Exhaust manifold bushings | 15-18 |
Flywheel bolts (torque converter drive disc) | 115-125 (85-96) |
Cylinder head cover bolts | 1-3 (3,6-7,2) |
Front cover bolts (only for Z24i) | |
M6 bolts | 4-8 |
M8 bolts | 8,5-14 |
Suction manifold bolts and nuts | 15-18 |
Oil pan bolts and nuts | 4-6 |
Oil pump bolts | 10-14 |
Rocker arm bolts | 14-22 (32,4-36) |
The order of connecting spark plugs to the distributor on the Z24i engine
Arrangement of cylinders and direction of rotation of the distributor