Special tools and fixtures KV31103000 Drift for driving shaft seals (used together with ST35325000) a: 59 mm; b: 49mm ST35325000 Handle for KV31103000 mandrel a: 215 mm; b: 25 mm; c: M12x1.6...
Gear shift mechanism 1. Torque converter 2. Oil pump 3. Input shaft 4. Band brake 5. Reverse clutch 6. Clutch 3rd and 4th gear 7. Front center gear 8. Front satellite 9. Front internal gear...
The design of the automatic transmission The figure shows a section through the 34X81 gearbox. All other models have the same design, which does not fundamentally differ from this one.
Checking the working fluid Leak test 1. Clean the area where the leak is expected (e.g. parting surface of torque converter and gearbox cases). 2. Start the engine, press the brake pedal, move the...
Road tests automatic transmission P position 1. Set the selector to position P and start the engine. Stop the engine and repeat the procedure in all positions of the selector, including neutral. 2. Stop...
Brake test Procedure 1. Check the fluid and oil levels in the engine and gearbox. Adjust them if necessary. 2. Warm up the oil in the engine and transmission, driving for...
Checking electrical components Overdrive switch Check the resistance between the connector pins. In the ON position, the circuit must be open; in the OFF position, the circuit must be closed....
Throttle cable adjustment 1. Turn off the ignition. 2. While pressing the stop plate, move the adjusting tube in the direction of T (to gearbox). 3. Release the lock plate. The adjusting tube...
Installing and adjusting the transmission control cable Control cable adjustment is required in the following cases: There is no clear fixation of the selector. The included range pointer is set incorrectly. The cable was...
Interlock switch adjustment 1. Disconnect the transmission control cable from the control lever. 2. Set the lever to position N. 3. Loosen the switch mounting bolts. 4. Insert a 4 mm rod and the...
Replacement of power shaft seals 1. Remove drive shafts (see chapter « Front suspension »). 2. Remove the seals using the ST33290001 puller. 3. Press in new oil seals using tool KV31103000. Apply ATF to...
Removal and installation of a transmission Removing 1. Remove the battery and bracket. 2. Remove the air line. 3. Disconnect the transmission solenoid, interlock switch, and speed sensor connectors. 4. Disconnect...
Data for adjustments and control Specifications Gearshift speeds Shift speed when using overdrive lock Switching speeds given (km/h) D4 gear at half throttle. Model 34X68, lock-on - 102-110 Models 34X69...