General form
1. Filler cap
2. Cylinder head cover
3. Crankcase ventilation valve
4. Ignition distributor with camshaft angle sensor, ignition coil and key transistor
5. Intake manifold brackets (since 04.96 the design has been changed, the tightening torques have not changed)
6. Knock sensor
7. Oil filter bracket
8. Oil catcher
9. Oil filter
10. Water pump
11. Coolant temperature indicator sensor
12. Coolant temperature sensor
13. Thermostat housing
14. Air release valve
15. Thermostat
16. Water connection
17. Starter
18. Power steering pump tensioner
19. Power steering pump bracket
Intake manifold (until 04.96)
1. Nozzle
2. Fuel pressure regulator
3.Inlet pipe
4. Exhaust gas recirculation tube
5. Recirculation valve
6. EGRC-BPT valve
7. Intake manifold
8. Thrust
9. Throttle control sector
10. Throttle position sensor
11. Throttle pipe
12. IACV regulator
13. IACV-AAC valve
14. IACV-FICD valve
Intake manifold (from 04.96)
1. Nozzle
2. Fuel pressure regulator
3. IACV-AAC valve
4. IACV-FICD valve
5. Intake manifold
6. Throttle pipe
7. Throttle position sensor
8.Inlet pipe
9. Water pump
10. Coolant temperature sensor
11. Coolant temperature indicator sensor
Removal and installation of an inlet collector (engine sr20de from 04.96)
Removing
1. Relieve the pressure in the supply system (see chapter «fuel injection system»).
2. Remove the lower engine mudguard, right front wheel and side mudguard.
3. Drain the coolant.
4. Remove the cross amplifier connecting support of amortization racks.
5. Disconnect the air line from the intake manifold.
6. Disconnect from a cover of a head of cylinders hoses of system of ventilation of a crankcase.
7. Disconnect vacuum hoses, fuel lines, water hoses, wires, etc. from the intake manifold.
8. Remove drive belts and water pump pulley.
9. Remove the power steering pump and its bracket.
10. Remove the power steering pump tensioner.
11. Remove the oil filter bracket.
12. Remove the intake manifold support brackets.
13. Disconnect the intake manifold from the intake pipes by loosening the nuts in the sequence shown in the figure.
14. Disconnect sockets from the gauge of temperature of a cooling liquid and the gauge of the index of temperature.
15. Remove the fuel rail.
16. Remove the intake pipe brackets.
17. Remove the inlet pipes by loosening the nuts in the sequence shown in the figure.
Installation
1. Install the intake pipes by tightening the nuts in the sequence shown in the figure.
2. Install the intake pipe brackets.
3. Install the fuel rail. Tighten the bolts in two steps: first to 9.3-10.8 Nm, then to 21-26 Nm. The tightening sequence is shown in the figure.
4. Connect the temperature sensor and temperature gauge sensor connectors.
5. Install intake manifold and support brackets. Tighten the bolts in the sequence shown in the figure.
An exhaust manifold
1. Oil dipstick
2. Generator tension bar
3. Compressor bracket
4. Generator bracket
5. Water connection
6. Drain plug
7. Exhaust manifold
8. Oxygen sensor
9. Exhaust manifold cover
10. Crankcase ventilation hose